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Midwest Products Aero-Star .40 by SteveM. Viewed 559 times.
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SteveM06-Jun-08 20:32
The power train is nearly finished. The battery packs are 3S2P of 2300 mAh A123 cells with a CC BEC across just one of the packs. Only problem is even with the disconnect removed the pack on the left is powering the ESC by way of the BEC somehow.
SteveM07-Jun-08 01:44
It seems that when the disconnect is removed the ESC passes the voltage from the left pack through its positive lead and out onto its ground lead, putting a reverse voltage on the BEC and allowing enough current to flow to turn on the micro controller in the ESC. For now I will use a diode on the negative lead of the BEC but am considering using a separate switch for the BEC. Each battery pack weighs 483 grams for a combined weight of 966 grams (2.13 lbs!). A LiPo of same capacity and similar voltage weighs 571 grams (611 grams if you scale the weight to compensate for the slight voltage difference).
Heinrich Dorfmann07-Jun-08 11:10
That's a lot of weight ... What is the wing span of this plane? Why are you using two battery packs? Safety reasons ?
SteveM07-Jun-08 15:49
The plane has a 62" wingspan (size 40 trainer) with a designed AUW in the 5-5.5 lb range. I have multiple reasons for separating the packs into 3 cell in series. My Cellpro 4S charger can only charge 4 cells or fewer, a 3 cell pack can be charged from a 12 volt battery with nothing more than 10' of lamp cord, the BEC can be connected across just one battery pack, and future planes will use 9S so 3 of the packs will work just nicely. As far as safety goes, I plan to put a fuse on the ESC and in each servo lead, only the radio will not have a fuse.
SteveM14-Jun-08 17:51
The correct size motor mount arrived today along with the required 10mm prop reamer so I have been able to get on with building the firewall. While the epoxy dries I just had to try this out with a 14x10 prop. I chickened out at about 1/2 throttle (200 watts/20 volts/10 amps) as I was holding the thing in my hands and it was about to start dragging me across the floor.
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