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Build Thread, Page :  <<   9   10   11   12   13   14   15  (286 posts, 20 posts per page, 15 pages in total) [ < Prev ]
rayl, Image # 3281410 Jan 15 10:08

After a cup of coffee and muttering a few choice phrases, I tried my luck on the lathe again: success! I had to laminate a poplar wood blank to make the Afterburner cone due to it's height. Turned out pretty good if I say so myself. THese will be attached later after all the planking is completed and the Exhaust duct/flame-holder has been fabricated and installed.
rayl, Image # 3281210 Jan 15 10:00

The finished master with my first attempt at forming the canopy. This is a totaaly new process to me: SLip the form into a soft-drink 2 liter bottle that has been cut off at both ends then apply heat from a heat gun and teh plastic magically shrinks the shape of the master. Cool!
rayl, Image # 3281110 Jan 15 09:57

Next project is to carve the master for the canopy. I used Basswod that I picked up at the local big-box home improvement store. This is a progress shot about a 1/2 hour into the process.
rayl, Image # 3281010 Jan 15 09:54

Here are completed main gears. They need to be cleaned up a little now. The grand plan is to leave these in this form until I have them mounted in the airframe and trued up then I will guzzie them up with plastruct tubing and othe do-dads to give them the correct appearance.
rayl, Image # 3280910 Jan 15 09:49

It's getting interesting now. The main L/G of this A/C has a main support axle with 4 struts attaching it to the oleo strutt. Each of the strutts is at a different angle and lenght. I made the jig shown to be able to make sure that the gears are identical. The gears are made of various sizes of brass tubing silver solderd together.
Creosotewind, Comment for image # 3280509 Jan 15 16:31
Keep it up. An interesting build.
Creosotewind, Comment for image # 3279509 Jan 15 16:30
Cut and fiddle, fiddle and cut. That's the way I do it as well. This plane is looking great.
rayl, Image # 3280509 Jan 15 13:12

Here is the nose gear well that has been fabricated within the inlet duct. It has been really hard to find good detail photos of some areas of the A/C, so there ia a little "Imagineering" going on here. I also laid on five planks on the bottom of the fuse to keep everything lined up. I did not want to apply any more planks that this as I need to keep the main L/G well area open for fabrication.
rayl, Image # 3280409 Jan 15 13:06

Impatience strikes! I just had to start fairing the planking to see how it was going to turn out. My little Stanley planes, which are older than I am, worked just fine once they were set a little deeper that what I normally have them. The soft balsa requires a more aggressive approch than pine or hardwoods.
rayl, Image # 3280309 Jan 15 13:02

Really not good picture as my "shop" digital camera does not have a Macro mode. If you look close, you can see the rivets and foil joint lines. Still have some work to do fairing the duct into the AIr Inlet nossepiece, ( which I haven't fabricated yet).
julinick, Comment for image # 3279408 Jan 15 20:15
WOW!!!.. I love watching scratch built projects. Looking mighty fine!!
rayl, Image # 3279508 Jan 15 17:17

Starting to build the air inlet ducting. It is such a prominent feature that I felt that it had to be included. I spent several days re-learning the trig required to generate the patterns for the curved conical duct sections. Finally said the hell with it and cut and fir posterboard patterns until I wa satisfied with the shapes. There are three sections of inlet ducting per side.
rayl, Image # 3279408 Jan 15 17:12

About a week later: The fuse has been removed rom the jig, which was modified to be a building cradle. The vertical fin has been sealed with Cabots "Quick-Dry" lacquer basec spray sanding sealer. In our new Eco-Friendly world, these high VOC items are getting really hard to find. The fin has been primed with a high-fill automotive rattle can lacquer.
rayl, Image # 3279308 Jan 15 16:57

This is the third attempt at constructing the vertical fin. It's been a long time since I built a balsa model (about 50 years), so I expect to have bad days. The ribs are 1/8" and the sheathing is hard 1/16" stuff.
rayl, Image # 3279208 Jan 15 16:53

Starting the process of planking. I had several bottles of CA glue from our local Hobby Lobby which I used to glue up the formers and longerons. When I took the clamps loose, everything fell apart! A two hour drive to Sioux Falls to the LHS to get some fresh CA solved the problem. I'm using 3/32" X 1/4" strips for planking. I plan on planking the entire upper half of the fuselage before removing teh assembly from the jig.
rayl, Image # 3279108 Jan 15 16:45

Another view of the jig and clamps. My "other hobby" is woodworking and one of the truisms from that avocation is that you can never have enough clamps.
rayl, Image # 3279008 Jan 15 16:43

Longerons and formers mounted on the alignment jig. Got Clamps?
rayl, Image # 3278908 Jan 15 16:41

THis is the jig that I made to insure the alignment of the longerons. The longerons actually change elevation from the main spar back to the final former by about 7/16", thsu the jig.
rayl, Image # 3278808 Jan 15 16:38

It tool me a while to get the features on this site figured out and Jim had to change something for me to get in. That being said, I ve actually been working on this thing for about a month, so there will be lots of pictures intially. Here are all of the formers, of 1/8" ply except for the main wing spar which is 1/4' BAltic Birch ply. Cut them out on my bandsaw and sanded them round on my spindle sander.
rayl, Image # 3278708 Jan 15 16:33

Hi All. I'm going to try to build this thing. The plans were in the 1954 Air Trails Model Annual. I got them from the Outerzone site. It will be scaled at 3/4"-1ft. to match the Guillows kits.
Build Thread, Page :  <<   9   10   11   12   13   14   15  (286 posts, 20 posts per page, 15 pages in total) [ < Prev ]